Rotajet IBC Cleaning Station - RJ-ICS
The Rotajet IBC Cleaning Station provides the ideal, simple solution for smaller operations to clean IBCs and Totes of contaminants and residues. As a high-pressure washing solution, the Rotajet IBC Cleaning Station is unique for its minimal water usage, whilst also offering a fast and precise solution to washing standard 1000 Litre IBCs
High Performance
Ergonomic Design
Low Operational Cost
Worldwide Shipment
Simple Install
High Performance
This high-pressure wash station is designed to remove even the most stubborn contaminants from within IBCs. This reduces the demand on other parameters including temperatures, chemicals, and cleaning time. The integrated, controllable PLC, partnered with the 360-degree rotating spray nozzle, ensures that every inch of the IBC’s interior is reached to leave an high and repeatable standard of cleaning.
High quality IBC cleaning is achieved through the optimal balance of chemical dosing, temperature, cycle time, and pressure. With this in mind, the IBC Cleaning Station offers the most precisely-tuned solution to cleaning, whilst also managing to keep operational costs to a minimum.
Low Operational Cost
The high-pressure design of this machine means that temperature, chemical dosage, and cleaning time can all be reduced significantly, whilst still ensuring the utmost cleaning quality of each IBC. With pressure being the most cost-efficient to produce, this means that the overall operational costs of the machine are kept to an absolute minimum.
Simple Install
Requiring only a power source and water supply, this machine has been uniquely designed to be as easy as possible to install. No specialist tools or knowledge is needed so anyone can install this machine in a matter of hours. This IBC Cleaning station can be supplied as a wall or floor mounted design, to maximise possible install locations. Full instructions are provided and our engineers are always on hand to help.
Worldwide Shippment
Due to the compact design of this machine, the IBC Cleaning Station can be shipped to almost anywhere in the world in a way that is both simple and cost-effective. The machine will arrive boxed, on a standard euro pallet and can be shipped anywhere in the EU for as little as £200.
Ergonomic Design
With the option for the Rotajet IBC Cleaning Station to be either floor or wall-mounted, the PLC able to mounted on the left or right and ergonomic controls, you can be confident that your machine is positioned in a way that suits your operators. This reduced manual handling and protects your workers from unnecessary repetitive tasks
High-Pressure VS Low-Pressure - OPEX Costs
Here we see typical costs for washing IBCs using a Rotajet IBC Wash Station when compared to leading low-pressure alternatives. As is shown beneath washing an IBC at high-pressure significantly reduces the running cost for your operation.
| Electric* (£/kW/h) | 0.14 |
|---|---|
| Water* (£/m3) | 0.20 |
| Effluent* (£/m3) | 100 |
| Rotajet IBC Cleaning Station | Leading Low-Pressure Alternative | |
|---|---|---|
| Pump (kW) | 6.9 | 2.2 |
| Pump (Hp) | 9.25 | 2.95 |
| Water Usage (l/min) | 11 | 45.42 |
| Water Usage (UK gal/min) | 2.93 | 12 |
| Pressure (psi) | 2592 | 200 |
| Pressure (BAR) | 180 | 13.89 |
| Avg. Cycle Time (min) | 3 | 3 |
| Cycles (per day) | 10 | 10 |
| Cost of Electric (£/day) | £0.48 | £0.15 |
| Cost of Water (£/day) | £0.07 | £0.27 |
| Cost of Effluent £/day) | £33.00 | £136.26 |
| Total Opex Cost (£/day) | £33.27 | £136.26 |
| Total Opex Cost (£/year) | £7,984.96 | £32,804.76 |
* Based on estimated values of UK OPEX Costs
The IBC Cleaning Station has a number of benefits which make it the ideal solution for cleaning IBCs in smaller operations. And thanks to its small footprint and simple design, this machine can be quickly installed and easily maintained for years to come.
If you are looking for IBC cleaning solutions to suit a larger operation, see our Full IBC Range for more options. With the RJ-IW offering higher throughput rates, and the automated design of the RJ-IW-Auto, Rotajet offers IBC cleaning solutions for almost any operation size in the industry.
RJ-ICS/w: Wall Mounted System
| Shipping Dimensions (mm) | 1200 x 800 x 560 |
|---|---|
| Shipping Weight (kg) | 130.46 |
| Item No. | Part Name | Weight (kg) | QTY. |
|---|---|---|---|
| 1 | Euro Pallet | 25.00 | 1 |
| 2 | Euro Pallet Box | 2.78 | 1 |
| 3 | Pump | 54.00 | 1 |
| 4 | 5250-1a | 13.63 | 1 |
| 5 | 5250-2b | 7.93 | 1 |
| 6 | Control Panel | 6.92 | 1 |
| 7 | Tool Balancer | 2.50 | 1 |
| 8 | RJ-E200 Nozzle | 15.00 | 1 |
| 9 | Box of Fittings | 2.69 | 1 |
RJ-ICS/f: Floor Mounted System
| Shipping Dimensions (mm) | 1200 x 800 x 560 |
|---|---|
| Shipping Weight (kg) | 130.46 |
| Item No. | Part Name | Weight (kg) | QTY. |
|---|---|---|---|
| 1 | Euro Pallet | 25.00 | 1 |
| 2 | Euro Pallet Box | 2.78 | 1 |
| 3 | Pump | 54.00 | 1 |
| 4 | 5250-1a | 13.63 | 1 |
| 5 | 5250-2b | 7.93 | 3 |
| 6 | Control Panel | 6.92 | 1 |
| 7 | Tool Balancer | 2.50 | 1 |
| 8 | RJ-E200 Nozzle | 15.00 | 1 |
| 9 | Box of Fittings | 2.69 | 1 |
| 10 | 5250-2c | 0.63 | 3 |
| 11 | 5250-2a | 1.36 | 1 |
360° Nozzle
To ensure full coverage, the internal high-pressure spray nozzle will rotate 360 degrees throughout the wash cycle. This means that every inch of the IBC is subject to the impingement of the high-pressure spray for the effective removal of almost any contaminant present within the IBC.
High-Pressure Pump
As the most effective way to remove contaminants, the machine’s high-pressure pump means that other wash factors such as temperature, cycle times, and cleaning chemicals, can be reduced whilst still achieving the highest level of cleaning quality.
Tool Balancer
With the internal spray nozzle optimally balanced on a counterweight structure, the internal spray nozzle can be manually pulled into position with ease by the operator. This means that you can maintain full control of the process from start-to-finish, thus ensuring the best results for your operation.